Garland H280 User Manual

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07/19/07 P/N 4522555 Page 1
H280-series Valve Overheat / Relocation Kit Instructions: Standard Oven
Instructions for Applying Kit #4522559
This kit is for a Standard 36” oven only. For convection RC 36” oven, use Kit #4522368
Installation Prerequisites:
U-Burner with no welded bracket
Baso Valve with flex tube connection to pilot
Tools Needed:
Wrenches
Small Hacksaw (for extension installation if required, See Step 12)
Screwdrivers (Robertson, Flat)
Riveter
Parts:
Part # Description Quantity
1415703 Baso Safety Valve 1
4522554 7/16” x 10” Flex Tube 2
4522558 Pre-bent 3/16” Tubing 1
076050-89 3/16” Union 1
M231 Nut (from Baso Valve) 2
M126 Ferrule (from Baso Valve) 2
1095499 7/16cc – 3/8 NPT Straight Connector 2
4522557 Valve Bracket 1
F60 10 x 5/8 Sheet Metal Screw 4
M123 Nut (for Flex Tube end) 2
M122 Ferrule (for Flex Tube end) 2
F312 Nut (for Baso Valve) 1
F587 Bolt (for Baso Valve) 1
4522556 Redesigned Kick Panel 1
4522201 Welded Bracket Oven Burner 1
F32 #10-24 x ½ Pan HD Type F Screw (For Pilot Bracket) 1
G0635-1 2 C-2 Pilot Natural Gas 1
G0635-2 2 C-2 Pilot LP Gas 1
M124 ¼ Tubing Ferrule 1
M125 ¼” Comp. Nut 1
1415000 Robertshaw Thermocouple 1
4521446 ¼” x 12” Flex Tube 1
7227-1 Lighting Instructions 1
M121 Rivet 2
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Summary of Contents

Page 1

07/19/07 P/N 4522555 Page 1 H280-series Valve Overheat / Relocation Kit Instructions: Standard Oven Instructions for Applying Kit #4522559 Th

Page 2

07/19/07 P/N 4522555 Page 10 13) Attach Main Burner Gas Line Flex Tubes onto Valve • Two brass fittings (Part 7, Assembly Drawing) should alrea

Page 3

07/19/07 P/N 4522555 Page 11 14) Screw on Pilot Gas Flex Tube, Adjust Main Burner Gas Fitting • Remove the brass nut and ferrule originally on

Page 4

07/19/07 P/N 4522555 Page 12 15) Install New Pilot Gas Tube • If a new 3/16” fitting (Part 4, Assembly Drawing) was installed on the pilot gas

Page 5

07/19/07 P/N 4522555 Page 13 16) Connect Remaining Tubes and Thermocouple • The free end of each 7/16” flex tube from the valve should be fitte

Page 6

07/19/07 P/N 4522555 Page 14 18) Attach Bracket to Oven • Unscrew the two screws holding the orifice bracket to the lower oven frame. • Slip

Page 7

07/19/07 P/N 4522555 Page 15 19) Attach Valve Onto Bracket • The valve is attached to the bracket using the bolt and nut provided (Part 13 and

Page 8

07/19/07 P/N 4522555 Page 16 20) Install New Kick Plate • The new kick plate (Part 14, Assembly Drawing) slants outwards to accommodate the val

Page 9

07/19/07 P/N 4522555 Page 17 Installation Complete Installation Complete – Kick Plate Off Installation Complete – Kick Plate On

Page 10

07/19/07 P/N 4522555 Page 2 Instructions: 1) Remove Kick Plate • Remove the two screws and washers at the hinge of the kick plate. • This ki

Page 11

07/19/07 P/N 4522555 Page 3 3) Uninstall Current Valve • The following steps will apply if either an Invensys TS-11J Safety Valve or a Baso Va

Page 12

07/19/07 P/N 4522555 Page 4 4) Remove Burner • If the unit has an aeration plate, the burner is attached to aeration plate with one screw near

Page 13

07/19/07 P/N 4522555 Page 5 5) Remove Aeration Plate (if present) • If the pilot is installed on the left side of the burner in a horizontal p

Page 14

07/19/07 P/N 4522555 Page 6 7) Assemble New Pilot Assembly • A colored line on the top of the pilot indicates the type of fuel used. A BLACK l

Page 15

07/19/07 P/N 4522555 Page 7 8) Attach Pilot Assembly to Welded Bracket on Burner • Screw the pilot assembly to the welded bracket on the burne

Page 16

07/19/07 P/N 4522555 Page 8 10) Reinstall Front Air Shield, Hearth • The shield should not clamp down on any of the tubing. The flex tubing can

Page 17

07/19/07 P/N 4522555 Page 9 12) Install Extension Fitting (if applicable) • If pilot gas tube going into the valve already has an extension pie

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