Garland EM-C180 User Manual

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FORM # EM-C180 (02/05)
SERVICE MANUAL SUPPLEMENT
for Model EM-C180
Microwave Oven
CAUTION
WARNING TO SERVICE
TECHNICIANS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING
SERVICING TO AVOID POSSIBLE EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary:
(1)Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other
damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
before the oven is released to the owner.
(e)(i) A microwave leakage check to verify compliance with the Federal performance standard should be
performed on each oven prior to release to the owner. (For U.S.A)
(e)(ii) A microwave leakage check to verify compliance with the Canadian Regulation, HEALTH AND WELFARE,
SOR/79-920 should be performed on each oven prior to release to the owner. (For CANADA)
SUPPLEMENT OF
SERVICE MANUAL Microwave Oven EM-C160US
REFERENCE NO.SM-640180
See the Service Manual of EM-C180US(SM-640179)
except the items described in this Service Manual.
PRODUCT CODE NO. 437-453-00
CAUTION
WARNING TO SERVICE
TECHNICIANS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING
SERVICING TO AVOID POSSIBLE EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary:
(1)Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other
damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
before the oven is released to the owner.
(e)(i) A microwave leakage check to verify compliance with the Federal performance standard should be
performed on each oven prior to release to the owner. (For U.S.A)
(e)(ii) A microwave leakage check to verify compliance with the Canadian Regulation, HEALTH AND WELFARE,
SOR/79-920 should be performed on each oven prior to release to the owner. (For CANADA)
SUPPLEMENT OF
SERVICE MANUAL Microwave Oven EM-C160US
REFERENCE NO.SM-640180
See the Service Manual of EM-C180US(SM-640179)
except the items described in this Service Manual.
PRODUCT CODE NO. 437-453-00
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Summary of Contents

Page 1 - Microwave Oven EM-C160US

FORM # EM-C180 (02/05)SERVICE MANUAL SUPPLEMENTfor Model EM-C180Microwave OvenCAUTION WARNING TO SERVICE TECHNICIANSPRECAUTIONS TO BE OBSERVED BEFO

Page 2

- 10 -Power with normalvoltage is applied. Place a cup of water insidemicrowave ovenShortedReplaceB. TROUBLESHOOTINGCONDITION TROUBLE CH

Page 3 - 1. ADJUSTMENT PROCEDURES

- 9 -Thermistor (on duct) sensiesa temperature of 120°C orhigher.DisplayE-21E-31Thermistor (on Magnetron) orthermistor (on Duct) isshorted.Trouble

Page 4 - 2.SPECIFICATIONS

- 12 -0100020003000400050006000700080000 102030405060Temperature Resistance K¶“HINT”PROCEDURE FOR DETERMING WHETHER THE UPPER MAGNETRON CIRCUIT OR

Page 5

- 13 -7. DISASSEMBLY INSTRUCTIONS- THE OVEN MUST BE DISCONNECTED FROM THEELECTRICAL OUTLET WHEN MAKING REPLACE-MENTS, REPAIRS, ADJUSTMENT OR CONTINUIT

Page 6

- 14 -F. CHANGING POWER SUPPLY CORD (See exploded view on page 15) (1) Unfasten 1 screw for ground and pull out the 2 wires of the power co

Page 7

- 15 -K. ADDITIONAL FUNCTIONS The following functions can be completed by the key operation described below. The Accumulative cooking time and the n

Page 8

- 16 -Maintenance: The microwave ovens are designed, manufactured, and tested for years of dependable operation. However, the oven may require service

Page 9

- 17 -8. EXPLODED VIEW AND PARTS LIST Main body Parts-1NOTE: All component have special characteristics for safety and must be replaced using part

Page 10

- 18 -NOTE: All component have special characteristics for safety and must be replaced using parts listed in this manual. All service on M/

Page 12

CAUTIONFor microwave energy emissionOn every service call. A check for micro-wave energy emission must be madeaccording to the following manner.Measur

Page 13 - 7. DISASSEMBLY INSTRUCTIONS

- 20 -Main body Parts-2NOTE: All component have special characteristics for safety and must be replaced usnig parts listed in this manual.

Page 14

- 21 -NOTE: All component have special characteristics for safety and must be replaced using parts listed in this manual. All ser

Page 21 - in this manual

- 28 -Printed in JAPANWiring of High voltage CircuitBrown(C Inside)Wiring of SwitchesMonitor switchInterlock switchDoor sensing switchOrange(C)BrownW

Page 22

- 3 -- TABLE OF CONTENTS -Adjustment Procedures... 1Specifications...

Page 23

- 2 -2.SPECIFICATIONSMicrowave output ... 1,800W to 180WFrequency ...2,450MHzPower supply ...

Page 25

- 6 -6. TEST PROCEDURES AND TROUBLESHOOTINGCAUTION-DISCONNECT THE POWER SUPPLY CORD FROM THE WALLOUTLET WHENEVER REMOVING THE CABINET FROM THE UNIT.PR

Page 26

- 7 -Measure the resistance: Across two terminals withan ohm-meter on highest scale.COMPONENTHIGH-VOLTAGECAPACITORIncluding internalbleederresistorHIG

Page 27

- 8 -Measure the resistance between terminals ofFPC connector after removing it fromS101.(Figure 10)NOTE- When reconnecting the FPC connector, makesur

Page 28

- 9 -Check voltage at S104 and S105 after remov-ing each connector (female) from power circuitboard.Pin No.3 (Ground) and 4,5, 1,2 at S105.Pin No.1 an

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