Garland H280 User Manual

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03/09/09 P/N 4523367 Page 1
H280-series Valve Overheat / Relocation Kit Instructions: RC Ovens
Instructions for Applying Kit #4523368
This kit is for a convection RC, 36” oven only. For a Standard 36” oven, use Kit #4522559
Installation Prerequisites:
RC Oven, Piezoelectric Ignition
U-Burner with no welded bracket
Tools Needed:
Wrenches
Small Hacksaw (for extension installation if required)
Screwdrivers (Robertson, Flat), long and short
Riveter
Electrical Tape
Parts:
Part #
Description
Quantity
1415703
Baso Safety Valve
1
4522554
7/16” x 10” Flex Tube
2
4522558
Pre-bent 3/16” Tubing
1
076050-89
3/16” Union
1
M231
1/4IN X 3/16IN CC COMP Nut
2
M126
1/4IN TO 3/16IN SLEEVE - Ferrule
2
1095499
7/16cc 3/8 NPT Straight Connector
2
4522557
Valve Bracket
1
F60
#10 x 5/8 Sheet Metal Screw
4
M123
7/16IN C.C. COMPRESSION - Nut (for Flex Tube end)
2
M122
7/16IN C.C. BALL SLEEVE - Ferrule (for Flex Tube end)
2
F312
LOCK NUT-10-24 K-LOCK - Nut (for Baso Valve)
1
F587
BOLT # 10-24 x 2-1/4 SL - Bolt (for Baso Valve)
1
4522556
Redesigned Kick Panel
1
4522201
Welded Bracket Oven Burner
1
F32
#10-24 x ½ Pan HD Type F Screw (For Pilot Bracket)
1
070239-10
RC Pilot Natural Gas
1
078239-11
RC Pilot Propane
1
M124
¼” Tubing Ferrule
1
M125
¼” Comp. Nut
1
1415000
Robertshaw Thermocouple
1
4521446
¼” x 12” Flex Tube
1
4523367
MANUAL-HIGH HEAT KIT-RC
1
G7227-1
Lighting Instructions
1
M121
Rivet
2
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Summary of Contents

Page 1

03/09/09 P/N 4523367 Page 1 H280-series Valve Overheat / Relocation Kit Instructions: RC Ovens Instructions for Applying Kit #4523368 This kit

Page 2

03/09/09 P/N 4523367 Page 10 11) Assemble New Pilot Assembly  A colored line on the top of the pilot indicates the type of fuel used. A BLACK

Page 3

03/09/09 P/N 4523367 Page 11  Reattach original igniter Connection of taped ignition wire end to original igniter  Attach flex tube to pi

Page 4

03/09/09 P/N 4523367 Page 12  Attach new Robertshaw thermocouple to pilot assembly  Push the thermocouple all the way into its slot on the p

Page 5

03/09/09 P/N 4523367 Page 13 13) Install New Burner  Ensure that the bracket at the tip of the burner locks onto the bracket attached to the o

Page 6

03/09/09 P/N 4523367 Page 14 15) Reinstall Orifice Bracket  Refer to Step 5 for orifice bracket connections  Make sure that the orifice is i

Page 7

03/09/09 P/N 4523367 Page 15 16) Reinstall Door Springs  Refer to Step 4 for door spring connections  For the door hinge with no microswitch

Page 8

03/09/09 P/N 4523367 Page 16 17) Reinstall Igniter Bracket Refer to Step 3 for igniter bracket connections 18) Attach Main Burner Gas Line Flex

Page 9

03/09/09 P/N 4523367 Page 17 19) Screw on Pilot Gas Flex Tube, Adjust Main Burner Gas Fitting  Remove the brass nut and ferrule originally on

Page 10

03/09/09 P/N 4523367 Page 18 20) Install New Pilot Gas Tube  If a new 3/16” fitting (Part 4, Assembly Drawing) was installed on the pilot gas

Page 11

03/09/09 P/N 4523367 Page 19 21) Connect Remaining Tubes and Thermocouple  The free end of each 7/16” flex tube from the valve should be fitte

Page 12

03/09/09 P/N 4523367 Page 2 Instructions: 1) Remove Kick Plate  Unscrew and set aside  This kick plate will not be reinstalled. A replacem

Page 13

03/09/09 P/N 4523367 Page 20 23) Attach Bracket to Oven For Standard Ovens:  Unscrew the two screws holding the orifice bracket to the lower

Page 14

03/09/09 P/N 4523367 Page 21 24) Attach Valve Onto Bracket  The valve is attached to the bracket using the bolt and nut provided (Part 13 and

Page 15

03/09/09 P/N 4523367 Page 22 25) Install New Kick Plate  The new kick plate (Part 14, Assembly Drawing) slants outwards to accommodate the val

Page 16

03/09/09 P/N 4523367 Page 23 Installation Complete Installation Complete – Kick Plate Off Installation Complete – Kick Plate On

Page 17

03/09/09 P/N 4523367 Page 3 3) Unscrew Igniter Bracket  Unscrew the two screws holding down the igniter bracket to the orifice bracket. L

Page 18

03/09/09 P/N 4523367 Page 4  Pry upward with the screwdriver. While holding this position, unhook the oven door hinge link. Unhooked oven do

Page 19

03/09/09 P/N 4523367 Page 5  For the door hinge with a microswitch:  Unscrew the microswitch bracket from the oven frame. It is important th

Page 20

03/09/09 P/N 4523367 Page 6 5) Remove Orifice Bracket  After removing the igniter bracket, the orifice bracket will be held in place by a sin

Page 21

03/09/09 P/N 4523367 Page 7 6) Install Extension Fitting (if applicable)  If pilot gas tube going into the valve already has an extension pie

Page 22

03/09/09 P/N 4523367 Page 8 7) Remove Left and Right Front Shields  Both shields are attached to the upper support bar using 3 screws. L

Page 23

03/09/09 P/N 4523367 Page 9 9) Unscrew Pilot Bracket from Oven Floor  The bracket is held down to the oven floor using two screws. This brack

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